Coatings Pipeline

Coatings Pipeline
Details:
This part of ISO 201809 specifies requirements of plant-applied external three-layer polyethylene-and polypropylene-based coatings for corrosion protection of welded and seamless steel pipes for pipeline transportation systems in the petroleum and natural gas industries in accordance with ISO 13623.
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♦Coating classes and design temperature ranges

 

Coating class A B C
Toplayer material LDPE MDPE/HDPE PP
Design temperature range(°C) -20 °C to +60 °C -40 °C to +80 °C -20 °C to +110 °C
Installation and transportation at temperatures below 0 °C can casuse mechanical damage.

 

♦Minimum total coating thickness

 

P m 

kg/m

                                                                                  Total coating thicknessa/mm    
Class A1b Class A2c Class A3d Class B1b Class B2c Class B3d Class C1b Class C2c Class C3 d
P m ≤ 15 1.8 2.1 2.6 1.3 1.8 2.3 1.3 1.7 2.1
15 <P m ≤50 2.0 2.4 3.0 1.5 2.1 2.7 1.5 1.9 2.4
50 <P m ≤130 2.4 2.8 3.5 1.8 2.5 3.1 1.8 2.3 2.8
130 < P m ≤300 2.6 3.2 3.9 2.2 2.8 3.5 2.2 2.5 3.2
300 < P m 3.2 3.8 4.7 2.5 3.3 4.2 2.5 3.0 3.8

a)The required total coasting thickness may be reduced by a maximun of 10% on the weld seam for SAW-welded pipes.

b)Class 1 is for light duty(onshore sandy soli)

c)Class 2 is for moderate duty (clay soils,absence of backfill).

d) Class 3 is for heavy duty(rocky soil or offshore).

 

 

♦Requirements for the epoxy mateial

 

                                                                                                    Liquid mono-componenta or bi-component epoxe
Properties Unit Test method                                                      Requirements
                Class A and Class B          Class C
Density g/l ISO 2811(all parts) Within ±0.05 of the manufacturer's specified nominal value
Solid content of base & hardener % mass ISO 3252 In accordance with manufacturer's specification
Minimum glass transition temperature °C ISO 11357(all parts) ≥ 95 and within manufacturer's specification    At least 5 above maximun pipeline design temperature with a minimun of 95
Gel time at 205°C ± 3°C s Manufacturer's specification With the 20% of the nominal values specified by the manufacturer

 

 

 

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